In the world of modern hygiene products, wet wipes have become a daily necessity β used for cleaning, sanitizing, makeup removal, baby care, and even industrial purposes. To meet the growing global demand, full automatic wet wipes production lines have revolutionized manufacturing efficiency. π
This article gives you a comprehensive look into how an automated wet wipes production line works β its key components, functions, and why itβs essential for large-scale, high-quality manufacturing.
π What Is a Full Automatic Wet Wipes Production Line?
A full automatic wet wipes production line is an integrated system that performs all production processes automatically, from raw material unwinding to final packaging. Unlike semi-automatic setups that require manual steps, this line is designed for continuous, high-speed, and precise production, reducing labor costs while improving product consistency.
βοΈ The Main Components & Their Functions
Letβs break down the seven major parts of a modern wet wipes production line π
1οΈβ£ Raw Material Unwinding Unit
This section is where the production begins. Rolls of nonwoven fabric (such as spunlace or air-laid material) are placed on unwind stands.
Main functions:
- Automatically controls fabric tension and feeding speed to ensure smooth operation.
- Detects fabric breakage or misalignment instantly.
- Minimizes waste by ensuring precise roll control.
2οΈβ£ Folding System & Cutting
The fabric then enters the folding and cutting stage, where itβs transformed into the desired wipe shape and size.
Main functions:
- Uses slitters to achieve accurate dimensions.
- Automated cross-folding or Z-folding according to product design.
- Optical sensors prevent overlap or uneven folding.
- Can be adjusted for various wipe sizes β from baby wipes to industrial cleaning cloths.
3οΈβ£ Wetting & Liquid Filling System
Here, the dry wipes become wet wipes! π§
Main functions:
- Precisely controls the liquid dosage, typically 200β350% of fabric weight.
- The liquid can contain moisturizers, disinfectants, or fragrances, depending on use.
- Equipped with pumps and spray nozzles to distribute the solution evenly.
- Maintains consistent saturation without over-wetting or dripping.
4οΈβ£ Counting & Stacking Section
Once moistened, wipes move to this section for counting and grouping.
Main functions:
- Uses optical counting sensors for accurate quantities.
- Automatically stacks the wipes into batches (10β120 pcs per pack).
- Transfers the stacks seamlessly to the packaging machine via conveyor belts.
5οΈβ£ Packaging Machine
This is where automation really shines β¨
Main functions:
- Automatically feeds film rolls and forms the package.
- Inserts the counted wipe stacks.
- Seals the bags using heat seaing system
- Integrates labeling punching hole and date coding systems.
- Compatible with different bag materials (PE/PET, OPP, etc.).
6οΈβ£ Control System (PLC + Touch Screen Interface)
The brain of the entire production line π§
Main functions:
- Centralized touchscreen control panel for easy operation.
- PLC system monitors temperature, tension, and filling ratios.
- Provides real-time fault detection and automatic stop alarms.
7οΈβ£ Optional Modules
To make the production even more versatile, optional systems can be added:
- Coding or labeling machine for branding and traceability.
- Automatic carton packing system for end-of-line packaging.
- Metal inspection & weighing system to detect defective wipes or printing errors.
π Market Value & Application
With the growing awareness of hygiene and convenience, automatic wet wipes production lines are in high demand worldwide β especially in:
- Personal care & cosmetics (makeup remover, baby wipes)
- Medical & healthcare (disinfectant and alcohol wipes)
- Household cleaning (multi-purpose and kitchen wipes)
- Industrial maintenance (machine and tool cleaning wipes)
The automation not only ensures consistent quality but also meets global hygiene standards, helping manufacturers scale up for export and OEM production.
π Conclusion
A full automatic wet wipes production line is not just a machine β itβs a complete ecosystem of precision, hygiene, and efficiency. From raw material feeding to sealing the final pack, every step is optimized for performance and reliability.
If youβre planning to enter the wet wipes industry, investing in a fully automated production system is the smartest way to ensure stable quality, scalability, and market competitiveness. πͺ